The Scrap Bar Straightening Machine: What Does It Do?

Do you work in a manufacturing or building sector that involves handling large amounts of scrap bar? This is a material that’s generated in large quantities in a lot of different industries, and it has tremendous potential for profitable recycling. Before it can be sold or reused, though, scrap bar needs to be converted into a consistent and convenient form for further handling. This is the job of the scrap bar straightening machine.

scrap-bar-straightening-machine
Fundamental Principles

The idea behind a scrap rebar straightener is to take used pieces of steel bar (typically structural rebar) and straighten them out for reuse in other applications. This is done by passing the bar through a series of rollers that apply pressure to the material and remove bends from it.

Scrap bar straighteners are produced in many different scales. The smallest examples can be moved from site to site with relative ease – they typically fit in the bed of a truck. Larger straightening machines are designed for permanent installation in a shop or factory setting.

A bar straightening machine is typically defined by two key specifications: The diameter of the bar which it will accept and the speed with which it produces straight bar. These figures are usually quoted in millimeters and meters per minute, respectively. As you would expect, industrial straighteners designed for fixed use are generally faster and capable of handling heavier stock.

Optional Functions

While all straightening machines will perform the fundamental job described in their name, many models offer additional functions to make the machine more useful. Common examples include precision cutting, bar cleaning, and rust removal. Very advanced scrap bar straightening machines may be electronically controlled and equipped with sensors to test (and report on) the quality of the material they process. These types of bar straighteners are designed for integration into larger production lines and usually feature industry-standard features for integration with other heavy equipment.

Uses For The Scrap Bar Straightener

In many parts of the world, bar straightening machines are employed for immediate recycling – used bar is sent through the machine and then immediately incorporated into new projects or products. Check your local laws carefully before investing in a bar straightener for purposes like these; reusing steel (especially for construction purposes) is regulated and even prohibited in some areas.

A scrap bar straightener of Ellsen has many other helpful uses, though. They’re employed on a lot of job sites or workshops to process scrap material and make it easier to handle for processing or recycling. Scrap bar that’s been straightened and cut to specified lengths is easy to weigh, quantify, ship, buy, and sell. In this way, a bar straightener can help you turn waste material into a potentially valuable resource.

scrap-straightening-machine
As long as your work generates a steady supply of scrap bar, it’s in your best interests to invest in the equipment you need to process it. By straightening out those bars and standardizing them, you make them easy to reuse, recycle, or sell. Do your part for the environment (and pick up a little extra money!) by using a scrap bar straightener http://rebarprocessingequipment.com/scrap-bar-straightening-machine/ to process your waste material.

How To Use A Quality Steel Bender Machine

Steel bending machines are one of the more common industrial machines that you will find at a construction site. They are designed with a single purpose. You will insert the steel rods or wires into the machine, and it will bend and cut the different pieces that are necessary for the project. There are many videos online showing how simple these are to use. There is a single individual that ensures that the spool of wire is sent into machine, and monitors whether or not it is functioning properly. It will bend the wire or bars into predefined shapes, cut them, and then start creating the next batch. These can actually be used on a continual basis, producing thousands every single day. That’s actually all there is to using these machines that are very basic, but the more complex ones will require a little bit more training.

steel bender machine

How To Use The More Advanced Machines

The more advanced ones require quite a bit more training which is often provided by the seller. These are machines that are capable of creating a multitude of different shapes, all of which must be programmed into the steel bender machine itself. These are typically connected to a computer interface which has a software program where exact dimensions and sizes can be entered. The more expensive ones actually have preconfigured shapes that are built into the software programming which you simply have to choose, and then the machine will do the rest. This may require a couple of different people, specifically the operator of the machine and the people maintaining the bars and wires that are going in. As long as everything is blowing, it should be able to create as many preconfigured shapes as you need for either your company, or for the many companies that you may be supplying them to.

steel bending machine

Getting Excellent Deals On Steel Bending Machines

Most of these machines that are sold can be quite expensive, specifically the more advanced models. It can cost several tens of thousands of dollars, and with the price of the machines will come additional training. This may come in the form of an individual that will be sent over to your company in order to make sure that your workers will understand exactly what to do. They will also provide them with troubleshooting strategies, and can help train the workers that will also be feeding the wires and rebar in so that it does not get jammed which could halt your production. The best deals tend to come from extremely large companies that produce these bend machines every single year. They are designed to be efficient, but it is always better to purchase them brand-new if possible as you will be getting the latest components that are brand-new, allowing it to run for as long as possible.

Any construction business that is focused on building dams, bridges, skyscrapers, or even large apartment complexes will likely need a steel bender machine http://ellsenrebarprocessingmachine.com/steel-bender-machine/. By using these simple tips, it should be no problem at all getting a deal on the exact machine that you need.

How The Hydraulic Rebar Bender Works

When you want to bend a sheet of rebar, you must only take some sort of machine. It must have to work using electricity and hydraulics in order to provide enough force. There are those that are stationary, large units that are designed for producing a large number of units every day. You will find portable ones that can do several hundred, and they can work just as nicely as the stationary models and can be obtained with a reduced price hydraulic rebar bender. Let’s review how hydraulic rebar bender works, and after that to find the very best ones that have been available.

Just How A Hydraulic Rebar Bender Works

These machines are actually very simplistic. These people have a motor, access to hydraulic power, and you will insert the rebar around the side. Once it turns on, it will rotate, bending the rebar, without any physical effort by you. A few of them can bend rebar into large curves, whereas others might be bent having a hook on the top. The method takes a maximum of half a minute, and you can move on to another one. Provided that you gain access to electricity, plus an ample supply of rebar that is precut and ready to use, you could make numerous these using the efforts of only one worker and one machine.

RB32 Hydraulic rebar bender for sale
RB32 Hydraulic rebar bender for sale

Where To Get Hydraulic Rebar Benders

To get these hydraulic rebar benders from some websites ellsenrebarbendingmachine.com/hydraulic-rebar-bender-sale/, you do have a couple different choices. If you have to purchase something new, you can buy one from the company either in America, or in a country like China that can probably offer you the finest deals. It is because of the price of labor being so lower in countries inside the Orient, and also India, that you can sometime save thousands per unit. It is additionally easy to buy used units that others are selling, the majority of which are either sold online through advertising or even in your local classifieds.

RB16 Steel bar bender for sale
RB16 Steel bar bender for sale

Which Kind Will Continue To Work Most Effective For You?

Most construction companies can have a number of rebar bender equipment suppliers. It simply is dependent upon the company size and how many jobs they are responsible for each month. If you are going to make thousands of items of rebar for concrete, then, you will probably want a computerized machine which is at your primary location. You can have a few workers operating the device. One of these will insert the rebar, and the other will collect it. The equipment will take it from there. If you are doing small jobs throughout your community, like laying out foundations, then you can send a transportable hydraulic rebar bender together with your crew, and they also can complete the bending there. It’s always a great idea to have more than one just in case one of many units decides to stop working. It’s also good to have one stationary unit, and one that is certainly portable.

Once you have received your hydraulic rebar bender, and you have learned how hydraulic rebar bender works proficiently, you may then show other people how to proceed it, specifically the workers that are on your own team, and they can begin to bend the bars for yourself. A number of them are so automated that one could load up the rebar and also the machine will do the rest. However, if you are doing multiple small jobs as pointed out above, then you should have a minimum of one or two portable rebar bender machines that the workers will bring together as they are doing different projects in your community.

How Can A Manual Steel Bending Machine Come In Handy?

A manual steel bending machine serves a variety of purposes and is used in different ways. If you’re familiar with bending steel and rebar using a particular method, different types of machines might throw you off a little until you familiarize yourself with the mechanics of the machinery. Are you familiar with the different ways in which these steel bending machines work?

Manual Steel Bending Machine

There is air bending, three point bending, bottoming, coining, folding, rotary bending and more. Some of the processes have been around longer than others, so don’t worry if you haven’t heard of one or more of these. For example, one of the newer methods involves the three point bending that was mentioned. As you look into the different methods of bending, you’re going to be presented with the pros and cons as well.

Manual Steel Bending Machine

For example, wiping is one of the steel bending processes mentioned. This is one of the ways you can get a job done much faster; however, you’re also going to have to realize that the metal has a higher risk of being damaged during the process. Not only will you familiarize yourself with the pros and cons of each bending process, but you’ll notice which applications of industry these processes are best used for.

Manual Steel Bending MachineAnother type of steel bending is rotary bending, and while this type of bending is like wiping, there are some differences, too. There is also roll bending, elastomer bending and joggling. You’re going to have to be sure you have all the right calculations before you start putting one of these bending processes into action.

Some bending machines and bending methods are better suited for certain types of angles that you might need, such as those that are greater than 90 degrees. The bend allowance for any metal is going to have to be taken into account of course, and there are some fun mathematical equations for you to enjoy when figuring out the BA or ‘bend allowance.’

When you hear the words ‘manual bending,’ you might be thinking that the process isn’t going to be a very quick one. In fact, while this process is Manual Steel Bending Machinenecessary for many industrial applications, it’s not a process done in large quantities. In other words, it’s best for the sake of efficiency if you keep the bending for the smaller orders. Remember to take into consideration the thickness of any metal before you subject it to the bending process, too. Click the link: http://ellsenbendingmachine.com/manual-steel-bending-machine/ and get more detailed about manual bending machinery.

Brake sheet metal bending is going to be different than other types of steel bending where the steel is thicker. After reading about the different types of steel bending, you can see how manual bending can be the better fit in many situations. It can be more precise, and you’re going to have to take your time with such an industrial application anyway. Hey, it’s all about quality control, right? This is an important process, and you need the right machine for the job so that you’re not cutting your losses. More informachine please visit Ellsen website: ellsenbendingmachine.com.